{"id":962,"date":"2017-08-10T11:22:57","date_gmt":"2017-08-10T18:22:57","guid":{"rendered":"http:\/\/rccostello.com\/wordpress\/?p=962"},"modified":"2026-05-08T03:45:57","modified_gmt":"2026-05-08T10:45:57","slug":"eliminating-fouling-reboiler","status":"publish","type":"post","link":"https:\/\/www.rccostello.com\/wordpress\/heat-transfer\/eliminating-fouling-reboiler\/","title":{"rendered":"Eliminating Fouling Reboilers in Continuous and Batch Distillation"},"content":{"rendered":"<h2><strong>Continuous Distillation with a Fouling Reboiler<\/strong><\/h2>\n<p>A large chemical plant operates a fouling reboiler with forced circulation on a distillation column. When allowing&nbsp;boiling in the tubes, the operation suffers from severe fouling of the exchanger. Suppressing the evaporation in the tubes by installing a throttle plate in the reboiler outlet did not inhibit fouling. &nbsp;The conventional installation is shown in Figure 1.<\/p>\n<p>Figure 1<\/p>\n<figure id=\"attachment_968\" aria-describedby=\"caption-attachment-968\" style=\"width: 340px\" class=\"wp-caption aligncenter\"><a href=\"http:\/\/rccostello.com\/wordpress\/wp-content\/uploads\/2017\/08\/Reboiler-1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-968 size-full\" src=\"http:\/\/rccostello.com\/wordpress\/wp-content\/uploads\/2017\/08\/Reboiler-1.jpg\" alt=\"Traditional Fouling Reboiler\" width=\"340\" height=\"405\" srcset=\"https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2017\/08\/Reboiler-1.jpg 340w, https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2017\/08\/Reboiler-1-252x300.jpg 252w\" sizes=\"auto, (max-width: 340px) 100vw, 340px\" \/><\/a><figcaption id=\"caption-attachment-968\" class=\"wp-caption-text\">Distillation Column with Vertical Pump Around Reboiler<\/figcaption><\/figure>\n<p>Recently, we were approached by plant management to offer a solution for this severely<br \/>\nfouling reboiler. Revamping the existing reboiler operating at a liquid velocity of 1.2 m\/s, into a<br \/>\n<a href=\"http:\/\/www.rccostello.com\/klaren.html\">Klaren<\/a> self-cleaning configuration at the same liquid velocity was appealing. The client appreciated the fact that the cleaning particles could be removed from the exchanger if the revamp did not totally solve the fouling problem. In that case, the exchanger could operate as before the retrofit. The client stipulated that the retrofit work in the plant should be minimal. The installed pump must be used and the connections of the reboiler to the column would be maintained. An elegant design proposal was submitted that met all the criteria and is shown in Figure 2. &nbsp;As expected, installation was a success.<\/p>\n<p>Figure 2<\/p>\n<figure id=\"attachment_969\" aria-describedby=\"caption-attachment-969\" style=\"width: 372px\" class=\"wp-caption aligncenter\"><a href=\"http:\/\/rccostello.com\/wordpress\/wp-content\/uploads\/2017\/08\/Reboiler-2..jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-969 size-full\" src=\"http:\/\/rccostello.com\/wordpress\/wp-content\/uploads\/2017\/08\/Reboiler-2..jpg\" alt=\"The fouling reboiler was eliminated\" width=\"372\" height=\"395\" srcset=\"https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2017\/08\/Reboiler-2..jpg 372w, https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2017\/08\/Reboiler-2.-283x300.jpg 283w\" sizes=\"auto, (max-width: 372px) 100vw, 372px\" \/><\/a><figcaption id=\"caption-attachment-969\" class=\"wp-caption-text\">Distillation Column with Vertical Self Cleaning Klaren Reboiler<\/figcaption><\/figure>\n<h2><strong>Batch Distillation with a Fouling Reboiler<\/strong><\/h2>\n<p>Solvent recovery operations typically include a batch distillation unit with an external reboiler. Oftentimes, it is not possible to get enough heat transfer area in the jacket to which additional surface is required. Internal coils will often foul in solvent recovery operations, therefore, an external pumparound heat exchanger is necessary to supply heat for boil-up. &nbsp;In a fouling service, the <a href=\"http:\/\/www.rccostello.com\/klaren.html\">self cleaning heat exchanger <\/a>can provide for more consistent column operation. &nbsp;By eliminating fouling, wall temperatures can be lower which is particularly important with processing heat sensitive fluids. By installing this self cleaning reboiler, the monthly hydroblasting cycle can then be eliminated.<\/p>\n<h3>Let <a href=\"http:\/\/rccostello.com\/klaren.html\">Costello &#8216;s<\/a>&nbsp;experience and expertise help you with your Heat Transfer Problems.<\/h3>\n","protected":false},"excerpt":{"rendered":"<p>Continuous Distillation with a Fouling Reboiler A large chemical plant operates a fouling reboiler with forced circulation on a distillation column. When allowing&nbsp;boiling in the tubes, the operation suffers from severe fouling of the exchanger. Suppressing the evaporation in the tubes by installing a throttle plate in the reboiler outlet did not inhibit fouling. &nbsp;The [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":969,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[78],"tags":[109,47,14,110,111,108,51,26],"class_list":["post-962","post","type-post","status-publish","format-standard","has-post-thumbnail","category-heat-transfer","tag-costello","tag-distillation","tag-engineering-solutions","tag-fouling","tag-heat-exchanger","tag-heat-transfer","tag-reboiler","tag-skid-mounted-plants","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Eliminating Reboiler Fouling in Heat Transfer Equipment - Costello<\/title>\n<meta name=\"description\" content=\"Fouling reboiler can be eliminated in distillation operations by replacing it with a self cleaning or fluid bed heat exchanger\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.rccostello.com\/wordpress\/heat-transfer\/eliminating-fouling-reboiler\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Eliminating Reboiler Fouling in Heat Transfer Equipment - Costello\" \/>\n<meta property=\"og:description\" content=\"Fouling reboiler can be eliminated in distillation operations by replacing it with a self cleaning or fluid bed heat exchanger\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.rccostello.com\/wordpress\/heat-transfer\/eliminating-fouling-reboiler\/\" \/>\n<meta property=\"og:site_name\" content=\"COSTELLO\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/RC-Costello-Assoc-Inc-168604736508331\/\" \/>\n<meta property=\"article:author\" content=\"https:\/\/www.facebook.com\/COSTELLO.ENGINEERING.SERVICES\/\" \/>\n<meta property=\"article:published_time\" content=\"2017-08-10T18:22:57+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-05-08T10:45:57+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2017\/08\/Reboiler-2..jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"372\" \/>\n\t<meta property=\"og:image:height\" content=\"395\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"R.C. 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