{"id":1933,"date":"2019-01-24T09:50:09","date_gmt":"2019-01-24T17:50:09","guid":{"rendered":"http:\/\/rccostello.com\/wordpress\/?p=1933"},"modified":"2019-01-25T14:39:46","modified_gmt":"2019-01-25T22:39:46","slug":"catalytic-reactor-hydrogenation","status":"publish","type":"post","link":"https:\/\/www.rccostello.com\/wordpress\/process-intensification\/catalytic-reactor-hydrogenation\/","title":{"rendered":"Catalytic Reactor Units for Continuous Hydrogenation and other Exothermic Catalytic Processes"},"content":{"rendered":"<p><a href=\"http:\/\/rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-1936 size-full\" src=\"http:\/\/rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor.jpg\" alt=\"Catalytic Reactor\" width=\"406\" height=\"336\" srcset=\"https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor.jpg 406w, https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-300x248.jpg 300w\" sizes=\"auto, (max-width: 406px) 100vw, 406px\" \/><\/a><\/p>\n<p><a href=\"http:\/\/appliedceramics.com\/our-company\/\">Applied Catalysts<\/a> is offering Catalytic Reactor Units for process intensification of Catalytic processes using their proprietary ACMC\u00ae activated carbon monolith catalyst technology.\u00a0 These modular turn-key systems offer enhanced productivity, selectivity and lifetime for Hydrogenation and other catalytic chemistries.\u00a0 Chemistry that is not equilibrium limited can be converted in a single pass through the reactor.\u00a0 Production of millions of pounds of product per year can be achieved with Catalytic Reactor Systems based on reactors which are just shell and tube heat exchangers with less than 100 and up to 400 tubes in a reactor and with diameters of 2 to 3 feet. The catalytic inserts are placed in side the tubes of the shell and tube heat exchanger.<\/p>\n<p>Customer chemistry can be implemented based on lab data in batch reactors or flow chemistry.\u00a0 In addition, <a href=\"http:\/\/rccostello.com\/\">R.C. Costello &amp; Assoc., Inc. (COSTELLO)<\/a> has developed an Excel Based Calculation Tool for Applied Catalysts that is supported by <a href=\"http:\/\/rccostello.com\/chemcad_chemcad.html\">ChemCad<\/a> modeling that can be used for front end engineering of the Catalytic Reactor Units for most catalytic processes.\u00a0 Applied Catalysts and COSTELLO can provide preliminary process schematics and approximate reactor sizes needed based on lab data from customers.<\/p>\n<p>Applied Catalysts can provide testing services to demonstrate customer chemistries and determine process conditions in a new 4 foot jacketed Shell and Tube Reactor, to simulate pilot and commercial scale performance.\u00a0 In a recent development, Applied Catalysts has designed three lab scale test systems with Altamira Instruments, for single reactor, multiple reactor and lifetime testing at the lab scale.\u00a0 ACMC\u00ae catalysts and other monolith or particulate catalysts can be provided by Applied Catalysts on a custom basis.\u00a0 A brochure is available by request.<\/p>\n<p>Application of the hydrogenation technology to four commercially relevant substrates was recently published in Organic Process Research and Development. Click <a href=\"https:\/\/pubs.acs.org\/articlesonrequest\/AOR-iiBKZP2GUAnckAR52CRZ\">here<\/a> to see this publication.<\/p>\n<p style=\"text-align: left;\"><a href=\"http:\/\/rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-2.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-1937\" src=\"http:\/\/rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-2.jpg\" alt=\"Catalytic Reactor\" width=\"243\" height=\"242\" srcset=\"https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-2.jpg 338w, https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-2-150x150.jpg 150w, https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-2-300x298.jpg 300w, https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-2-100x100.jpg 100w, https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-2-24x24.jpg 24w, https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-2-48x48.jpg 48w, https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-2-96x96.jpg 96w\" sizes=\"auto, (max-width: 243px) 100vw, 243px\" \/><\/a><a href=\"http:\/\/rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-3.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-1938\" src=\"http:\/\/rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-3.jpg\" alt=\"Catalytic Reactor\" width=\"361\" height=\"243\" srcset=\"https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-3.jpg 448w, https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor-3-300x202.jpg 300w\" sizes=\"auto, (max-width: 361px) 100vw, 361px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>The ACMC\u00ae activated carbon monolith catalyst technology is patent protected, c.f. US9637389 and related applications US 2017-0225151 for hydrogenation and other catalytic chemistries.\u00a0 Contact <a href=\"mailto:sales@appliedcatalysts.com\">sales@appliedcatalysts.com<\/a> to learn more.<\/p>\n<h2 style=\"text-align: center;\">Call Costello today for all your process engineering needs!<\/h2>\n<h2 style=\"text-align: center;\">Phone: 310-792-5870 Email: rcca@rccostello.com<\/h2>\n<h2 style=\"text-align: center;\">Website: <a href=\"http:\/\/rccostello.com\/\">rccostello.com<\/a><\/h2>\n<h2><\/h2>\n","protected":false},"excerpt":{"rendered":"<p>Applied Catalysts is offering Catalytic Reactor Units for process intensification of Catalytic processes using their proprietary ACMC\u00ae activated carbon monolith catalyst technology.\u00a0 These modular turn-key systems offer enhanced productivity, selectivity and lifetime for Hydrogenation and other catalytic chemistries.\u00a0 Chemistry that is not equilibrium limited can be converted in a single pass through the reactor.\u00a0 Production [&hellip;]<\/p>\n","protected":false},"author":16,"featured_media":1936,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_genesis_hide_title":false,"_genesis_hide_breadcrumbs":false,"_genesis_hide_singular_image":false,"_genesis_hide_footer_widgets":false,"_genesis_custom_body_class":"","_genesis_custom_post_class":"","_genesis_layout":"","footnotes":""},"categories":[1,92],"tags":[227,186,226,16,114,24,123,109,47,13,218,14,231,228,229,93,230,73,197],"class_list":["post-1933","post","type-post","status-publish","format-standard","has-post-thumbnail","category-modular-plants","category-process-intensification","tag-applied-catalysts","tag-blog","tag-catalysts","tag-chemcad","tag-chemical-engineering","tag-chemical-plant","tag-chemistry","tag-costello","tag-distillation","tag-engineering","tag-engineering-consultants","tag-engineering-solutions","tag-exothermic-catalytic-processes","tag-hydrogenation","tag-process-design","tag-process-intensification","tag-reactor-units","tag-safety","tag-specialty-chemicals","entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Catalytic Reactor for Continuous Hydrogenation and Exothermic Processes<\/title>\n<meta name=\"description\" content=\"Applied Catalysts is offering Catalytic Reactor Units for process intensification of Catalytic processes using their proprietary ACMC\u00ae activated carbon...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.rccostello.com\/wordpress\/process-intensification\/catalytic-reactor-hydrogenation\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Catalytic Reactor for Continuous Hydrogenation and Exothermic Processes\" \/>\n<meta property=\"og:description\" content=\"Applied Catalysts is offering Catalytic Reactor Units for process intensification of Catalytic processes using their proprietary ACMC\u00ae activated carbon...\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.rccostello.com\/wordpress\/process-intensification\/catalytic-reactor-hydrogenation\/\" \/>\n<meta property=\"og:site_name\" content=\"COSTELLO\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/RC-Costello-Assoc-Inc-168604736508331\/\" \/>\n<meta property=\"article:published_time\" content=\"2019-01-24T17:50:09+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2019-01-25T22:39:46+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.rccostello.com\/wordpress\/wp-content\/uploads\/2019\/01\/Catalytic-Reactor.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"406\" \/>\n\t<meta property=\"og:image:height\" content=\"336\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Robert J. 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